Testing center of electric power equipment of plant carried out a full range of preliminary, qualification, certification and other types of tests. Tests of
traction electro motors and apparatus carried out according to the requirements of technical specifications, technical conditions, technical regulations
established in accordance with the requirements of standards GOST 2582-81, GOST 2582-2013, GOST 9219-88 and others.
Tests are carried out for all products, manufactured by the State Enterprise «PLANT «ELECTROTYAZHMASH», and also on a contractual basis for the
products of outside organizations. Our clients are Ukrainian manufacturers ( PC “ELECTROMACHINE”, c.Kharkov, PC “Poltava Turbomechanicall Plant”, LTD “Novokakhovsky Electric Plant” and others), European manufacturers (SIEMENS, АLSTOM TRANSPORT SA, General Electric Company,TraktionssystemeAustriaGmbH and others) and manufacturers of the CIS countries (CJC “ Chelyabinsk Compressor Plant”, CJC “Production company
“Vehicle electrical Plant”, c.Naberezhnye Chelny, LTD “Elektrotyajmash-Privod’, c.Lyseva and others). The product range is presented in the field of
accreditation of Testing Center.
Director of Testing Center
Candidate of Technical Sciences Karpenko Vladimir
Contacts phones
Phone work (057) 727-51-30
Phone mob. (050) 36-46-654 – Karpenko Vladimir
Е-mail:
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Testing center for Electric Power Equipment State Enterprise«PLANT «ELECTROTYAZHMASH»
(name of a testing laboratory or a center)
№ o/n |
Name of the object (product, material, substance and etc.) |
Test titles and (or) the characteristics (parameters) being determined |
ID numbers for documentation for test methods |
1 |
2 |
3 |
4 |
1 |
Rotating electrical machines with capacity of more than 300W |
1 Electrical testing |
|
|
SIS 12259-75, p. 3.2, SIS 2582-81, sp. 5.1 SIS 2582-2013, sp. 8.3
|
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1.2 Measuring coil resistance to DC in cold condition
|
SIS 2582-81, sp. 5.2.1 SIS 2582-2013, sp. 8.2.8 SIS 11828-86, p. 3, SIS 10159-79, p. 3.2, SIS 10169-77, p. 4, SIS 7217-87, p. 2, IEC 60349-2:2010, А.3 |
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1.3 Heating test at a continuous, intermittent or short-term load modes at rated speed |
SIS 2582-81, p. 5.2, SIS 2582-2013, p. 8.2, SIS 11828-86, sp. 9,10, SIS 7217-87, p. 6, IEC 60349-2:2010, sp. 8.1.1, 8.1.3-8.1.6, А.4, А.5 |
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1.4 One hour heat test for shortage mode (for AC locomotive motors) |
SIS 10169-77, p. 16, SIS 11828-86, p. 10, SIS 2582-81, p. 5.2.2, SIS 2582-2013, sp.8.2.24.3, 8.2.24.4 |
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1.5 Checking forward and reversal rotation frequency at rated voltage, load and excitation currents for motors or voltage check for generators at rated frequency (except induction and auxiliary motors) |
SIS 11828-86, p. 3, SIS 2582-81, p. 5.3, SIS 2582-2013, p. 8.4 |
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1.6 Increased speed test |
SIS 2582-81, p. 5.5, SIS 2582-2013, p. 8.6, 8.7 SIS 11828-86, p.4, SIS 10169-77, p. 5 IEC 60349-2:2010, p. 8.3, 9.4 |
||
1.7 Testing the insulation between coil windings |
SIS 2582-81, s.p. 2.6.2, 5.13 SIS 2582-2013, s.p. 5.6.3, 8.17 SIS 11828-86, p. 8, SIS 10159-79, p. 6, SIS 10169-77, p. 7 |
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1.8 Testing the insulation between coils and the machine body |
SIS 2582-81, s.p. 2.6.1, 5.13, SIS 2582-2013, s.p. 5.6.1, 5.6.2, 8.17 SIS 11828-86, p. 7, SIS 10169-77, p. 6, IEC 60349-2:2010, p. 9.5 |
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1.9 Measuring the commutator beating (only for electric DC motors) |
SIS 2582-81, p. 5.5а, SIS 2582-2013, p. 8.6.8, SIS 10159-79, p. 17 |
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1.10 Switching check (only for electric DC motors) |
SIS 2582-81, p. 5.7 SIS 2582-2013, p. 8.12, SIS 10159-79, s.p. 13,14 |
||
1.11 Measuring the insulation resistance between coils and motor body |
SIS 2582-81, p. 5.12а, SIS 2582-2013, p. 8.16, SIS 11828-86, p. 6, SIS 10169-77, p. 3 |
||
1.12 Determination of the speed characteristics (only for electric DC motors) |
SIS 2582-81, p. 5.5в, SIS 2582-2013, p. 8.8, SIS 10159-79, p. 9 |
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1.13 Determination of power losses and efficiency (except induction motors) |
SIS 2582-81, p. 5.6, SIS 2582-2013, p. 8.11, SIS 10159-79, p. 15, SIS 10169-77, p. 15, SIS 11828-86, sp. 1-3 |
||
1.14 Start test (only for DC motors) |
SIS 2582-81, p. 5.8, SIS 2582-2013, p. 8.13 |
||
1.15 Ventilation testing (only for motors with AC-powered electronic converters) |
SIS 12259-75, p.3.2, IEC 60349-2:2010, p. 8.1.2 |
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1.16 Determination of the idling current and the rate of power loss (except DC motors) |
SIS 7217-87, p. 4, IEC 60349-2:2010, sp. 9.1, 9.3.1а |
||
1.17 Determination of the current and the rate of power loss for short-circuit, the initial torque and initial start-up current (except electric DC motors) |
SIS 7217-87, p. 5 IEC 60349-2:2010, sp. 8.2.2.1, 9.1, 9.3.1b |
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1.18 Short-term current overload test (only for induction motors) |
SIS 7217-87, p. 5 IEC 60349-2:2010, p. 8.1.6 |
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1.19 Determination of the efficiency, power factor and slip (only for induction motors) |
SIS 7217-87, p. 7, IEC 60349-2, p. 8.2.1 |
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1.20 Determination of torque (except DC motors) |
SIS 7217-87, p. 8, SIS 11828-86, p. 11, IEC 60349-2, p. 8.2.1 |
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1.21 Determination of characteristics of an established short-circuit with a simultaneous test of a short-term overload with short-circuit current (only for AC motors) |
SIS 10169-77, p. 9 |
||
1.22 Determination of the characteristics of idling at rated speed (only for AC motors) |
SIS 10169-77, p. 8 |
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1.23 Measuring the voltage between the ends of the traction generator shaft at rated speed when idling at the highest voltage |
SIS 10169-77, p. 31 |
||
1.24 Measuring the slip rings beating (only for AC motors) |
SIS 2582-81, p. 5.5а, SIS 2582-2013, p. 8.6.8 |
||
1.25 Determination of the long-term rated excitation currents and relative change of the highest rated voltage (only for generators) |
SIS 10169-77, p. 12 SIS 2582-81, p. 5.13а.3 SIS 2582-2013, p. 8.18.3 |
||
1.26 Determination of the generator load characteristics when the load current changes from idling to 150% of nominal |
SIS 2582-81, p. 5.13а.4, SIS 2582-2013, p. 8.18.4 SIS 10169-77, p. 11 |
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2 Environmental testing |
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2.1 Water resistance testing |
SIS 2582-81, sp. 2.2.4, 4.2.1.21, 5.16 SIS 2582-2013, sp. 5.2.4, 5.8.3, 8.22.2 SIS 16962.1-89, method 207 |
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2.2 Cold condition testing |
SIS 2582-81, sp.2.2.2, 4.2.1.22 SIS 2582-2013, sp. 5.2.2. 8.23.2 SIS 20.57.406-81, method 203 |
||
2.3 Thermal stability testing |
SIS 2582-81, sp.2.2.2, 5.2.4 SIS 2582-2013, sp.5.2.2, 8.23.1 SIS 16962.1-89, method 201 |
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3 Mechanical testing |
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3.1 Vibration level check |
SIS 2582-81, p. 5.14; SIS 2582-2013, p. 8.20 |
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3.2 Testing resistance to the vibration |
SIS 2582-81, p. 5.15; SIS 2582-2013, p. 8.21 |
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3.3 Testing resistance to the vibration (for public transportation electric motors) |
SIS 16962.2-90, p. 2.2; SIS 2582-81, p. 5.15; SIS 2582-2013, p. 8.21 |
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3.4 Single impact test |
SIS 16962.2-90, p. 2.4; SIS 2582-2013, p. 8.21 |
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3.5 Resistance to impact (multiple impact test) |
SIS 16962.2-90, p. 2.3; SIS 2582-2013, p. 8.21 |
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4 Weight measurement |
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4.1 Weight measurement |
SIS 2582-81, p. 5.19, SIS 2582-2013, p. 8.25 |
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5 Checking the protections degree |
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5.1 Checking the protections degree |
SIS 14254-96, sections 5 – 8 |
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2 |
Electric traction devices (contactors electro-pneumatic and electromagnetic, switches, |
6 Electrical testing |
|
low-voltagecontrollers, relays, switches, reactors, circuit breakers, resistors, chokes, |
6.1 Resistance to DC current check: rated value coils, resistors (except breakers, rectifiers, converters) |
SSU 2773-94 (SIS 9219-95), p. 8.9
|
|
valves electro-pneumatic, transformers, electromagnets, rectifiers, inverters)
|
6.2 Functional check of pneumatic actuated devices (for pneumatic contactors, switches ,low-voltage controllers)
|
SSU 2773-94 (SIS 9219-95), sp. 8.1, 8.3 |
|
6.3 Check up of devices with electro-pneumatic valves (for electro-pneumatic contactors and electromagnetic contactors, switches, low-voltage controllers, electro-pneumatic valves) a) leak test b) strength test |
SSU 2773-94 (SSI 9219-95), sp. 8.1, 8.5 |
||
6.4 Heat testing |
SSU 2773-94 (SIS 9219-95), p. 8.8 |
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6.5 Insulation resistance check |
SSU 2773-94 (SIS 9219-95), p. 8.7 |
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6.6 Insulation breakdown strength |
SSU 2773-94 (SIS 9219-95), p. 8.6 |
||
6.7 Testing the switching capacity (for electro-pneumatic and electromagnetic contactors, switches, controllers, relays, circuit breakers) |
SSU 2773-94 (SIS 9219-95), p. 8.10 |
||
6.8 Electrical endurance malfunction test (for electro-pneumatic and electromagnetic contactors, switches, controllers, relays, circuit breakers) |
SSU 2773-94 (SIS 9219-95), p. 8.13 |
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6.9 Mechanical durability malfunction test (except the reactors, resistors, inductors, transformers) |
SSU 2773-94 (SIS 9219-95), p. 8.13 |
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6.10 Verification of the assembly by the blueprint (for low-voltage controllers, resistors, convertors) |
SSU 2773-94 (SIS 9219-95), p. 8.1.1 |
||
6.11 Verification of the multi-position switching devices circuit by diagram (for low voltage controller) |
SSU 2773-94 (SIS 9219-95), p. 8.2.3 |
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6.12 Trigger current (voltage) check (setting synchrodrive) (for low-voltage controllers, relays, switches, valves, electro-pneumatic, electromagnets) |
SSU 2773-94 (SIS 9219-95), p. 4.8, 8.3 |
||
6.13 Minimum holding current (voltage) check (only for relays, switches, valves, electro-pneumatic, electromagnets) |
SSU 2773-94 (SIS 9219-95), p. 4.8, 8.3 |
||
6.14 Checking settings (for relays, circuit breakers) |
SSU 2773-94 (SIS 9219-95), p. 4.8, 8.3 |
||
6.15 Verification of electric parameters with technical documentation (for reactor coils, inductors, transformers, rectifiers, converters) |
SSU 2773-94 (SIS 9219-95), p. 8.1, 8.4 |
||
7 Mechanical testing |
|||
7.1 Determination of resonant frequencies of the structure |
SSU 2773-94 (SIS 9219-95), p. 8.11, SSU 20.57.406-81, p. 2.1 |
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7. Testing resistance to a sine vibration (vibration tests) (except reactor coils, resistors, inductors, transformers, rectifiers, converters) |
SSU 2773-94 (SIS 9219-95), p. 8.11, SIS 16962.2-90, p. 2.1 |
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7.3 Strength test to a long-term sine vibration (long-term vibration test) |
SSU 2773-94 (SIS 9219-95), p. 8.11, SSU 16962.2-90, p. 2.2 |
||
7.4 Single impact test (testing on the effects of single hits) |
SSU 2773-94 (SIS 9219-95), p. 8.11, SIS 16962.2-90, p. 2.4 |
||
8 Environmental testing |
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8.1 Highest ambient temperature operation test |
SSU 2773-94 (SIS 9219-95), p. 8.12, SIS 16962.1-89, p. 2.1 |
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8.2 Long-term humidity influence test |
SSU 2773-94 (SIS 9219-95), p. 8.12, SIS 16962.1-89, p.2.4 |
||
8.3 Lowest ambient temperature operation test |
SSU 2773-94 (SIS 9219-95), p. 8.12, SIS 20.57.406-81, p. 2.18 |
||
8.4 Testing on the lowest ambient temperature effect during transportation and storage |
SSU 2773-94 (SIS 9219-95), p. 8.12, SIS 20.57.406-81, p. 2.19 |
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8.5 Ambient temperature change influence test |
SSU 2773-94 (SIS 9219-95), p. 8.12, SIS 16962.1-89, p. 2.3 |
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9 Manually operated equipment test |
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9.1 Switching force or separation force for manually operated units (only for low-voltage controllers, switches, circuit breakers) |
SSU 2773-94 (SIS 9219-95), p. 8.2.6 |
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10 Protection level test |
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10.1 Protection lever test (for low-voltage controllers, relays, switches, electro-pneumatic, electromagnets valves, rectifiers, converters) |
SSU 2773 (SIS 9219), SSU 14254 sp. 5-8
|
||
3 |
Compressors for railway rolling stock |
11 Functional testing |
|
11.1 Compressor parameters at the rated speed and at the working pressure range after operation under a load |
SSU SIS 10393:2013, p. 7.2, SSU 10393:2014, p. 7.9 SIS 20073-81, p.2.3.7, 2.3.9 |
||
11.2 The temperature of compressed air at the outlet of the aftercooler |
SSU SIS 10393:2013, p. 7.2, SIS 20073-81, p.2.3.8 |
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11.3 Compressor efficiency |
SSU SIS 10393:2013, p. 7.2, SIS 10393:2014, p. 7.9 SIS 20073-81, p.2.3.1 |
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11.4 Hydraulic resistance |
SSUSIS 10393:2013, p. 7.6, SIS 10393:2014, p. 7.8 SIS 20073, p.2.3.9 |
||
11.5 The opening pressure of the compressors safety valve |
SSU SIS 10393:2013, p. 7.2 SIS 10393:2014, p. 7.11 SIS 20073-81, p.2.3.9 |
||
12 Environmental testing |
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12.1 Varying of compressor parameters at ambient temperature +65 °С, -55 °C from parameters at +20 °C |
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12.1.1 Varying of compressor with a “disengaging” actuation operation parameters at ambient temperatures +65 °C, -55 °C from operation parameters at + 20 °C: - starting current; - the duration to rated speed |
SSU SIS 10393:2013, p. 7.2, SIS 10393:2014, p. 7.14 SIS 20073-81, p.2.3.1 SIS 20073-81, p.2.3.8
|
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12.1.2 For compressors with permanent actuation: - exceeding of the maximum temperature of compressed air at the compressor output at ambient temperature + 65 °С |
SSU SIS 10393:2013, p. 7.3, SIS 10393:2014, p. 7.4 SIS 20073, p.2.3.8 |
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12.2 Varying of compressor with a permanent actuation operation parameters at ambient temperatures - 55 ± 3 ° C from operation parameters at + 20 ± 10 °С: - initial torque on the crankshaft |
SIS 10393:2014, p. 7.14
|
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13 Mechanical testing |
|||
13.1 Determination of the resonant frequencies of the structure |
SSU SIS 10393:2013, table 3, p. 2 SIS 16962.2-90, annex 2, SIS 20.57.406-81, p. 2.1 SIS 10393:2014, p. 7.23, SIS 30630.1.1-99, p. 4 SIS P 54434-2011, p. 8.4.1 |
||
13.2 Vibration resistance test |
SSU SIS 10393:2013, table 3, p. 2 SIS 16962.2-90, p. 2.2 SIS 10393:2014, p. 7.23, SIS 30630.1.2-99, p. 5 SIS P 54434-2011, p. 8.4.4 |
||
13.3 Single impact test
|
SUS SIS 10393:2013, table 3, p. 2 SIS 16962.2-90, p. 2.4 SIS 10393:2014, p. 7.23, SIS 51371-99, p. 6 SIS P 54434-2011, p. 8.4.6 |
||
13.4 Checking of the vibration characteristics |
SSU SIS 10393:2013, p. 7.4 SIS 10393:2014, p. 7.7 |
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13.5 Checking the acoustic characteristics |
SSU SIS 10393:2013, p. 7.4 SIS 10393:2014, p. 7.7 SIS Р ИСО 3744-2013, p. 8
|
||
4 |
Materials electrical machines (steel, cast iron, copper, bronze, tin, bronze tinless, copper-zinc alloys, solders, tin-lead, aluminum and aluminum alloys, babbitt) |
14 Physical - chemical testing |
SIS 18895-97 SIS 22536.-87 SIS 27611-88 SIS 25086-87 SSU 3367.0 (SIS 6674.0) SIS21931-76 SIS 21877.0-76 |
14.1 Determinationofcarboncontent |
SSUSIS 12344:2005 SIS 22536.1-88 sp.1-3 |
||
14.2 Determinationofsulfur content |
SSUSIS 12345:2004 sp.1-4 SIS 22536.2-87 sp.1, 2 SIS 13938.2-78 sp.1, 2, 4 |
||
14.3 Determination of manganese content |
SSUSIS 12348:2009 sp.1-3 SIS 22536.5-87 sp.1, 2, 4 SIS 1953.13-79 p.1-4 SIS 15027.4-77 sp.1-3 SIS 1652.4-77 sp.1-3 SIS 3221-85 sp.1-3, 5 SIS 11739.12-98 sp.1-4 |
||
14.4 Determination of chromium content |
SIS 12350-78 |
||
14.5 Determination of vanadium content |
SSUSIS 12351:2005 sp.1-3, 6, 7 |
||
14.6 Determination of nickelcontent |
SIS 12352-81 sp.1-3 SIS 15027.5-77 sp.1-3 |
||
14.7 Determination of molybdenum content |
SIS 12354-81 sp.1, 4 |
||
14.8 Determination of phosphorus content |
SIS 22536.3-88 sp.1, 2 SIS 13938.3-78 SIS 15027.11-77 sp.1, 2 SIS 1652.13-77 sp.1, 2 SSU 3367.1-96 (SIS 6674.1-96) |
||
14.9 Determination of silicon content |
SIS 22536.4-88 sp-3 SIS 1953.9-79 sp-3 SIS 15027.6-77 sp-3 SIS 1652.12-77 SIS 3221-85 sp, 2, 5 SIS 11739.7-99 sp-5 |
||
14.10 Determination of coppercontent |
SIS 13938.1-78 SIS 1953.1-79 SIS 15027.1-77 SSUSIS 1652.1:2009 sp.1, 2 SSU 3367.2-96 (SIS 6674.2-96) SIS 1429.4-77 SIS 3221-85 sp.1-3, 5 SIS 11739.13-98 sp.1-5 SIS 21877.3-76 sp.1, 2 |
||
14.11 Determination of ironcontent |
SIS 13938.4-78 sp.1, 2 SIS 1953.7-79 sp.1-3 SIS 15027.3-77 sp.1, 4, 5, 7 SSUSIS 1652.3:2009 sp.1, 3, 4 SIS 1429.3-77 SIS 3221-85 p.1, p.2, p.3, p.5 SIS 11739.6-99 p.1, p.2 SIS 21877.5-76 |
||
14.12 Determination of tincontent |
SIS1953.3-79sp.1-3 SIS 15027.10-77 sp.1, 5 SSUSIS 1652.5:2009 sp.1, 4 SIS 1429.2-77 SIS 21877.2-76 |
||
14.13 Determination of antimony content |
SIS 1953.10-79 sp.1, 3 SIS 1652.6-77 sp.1, 3, 4 SIS 1429.1-77 sp.1, 2 SIS 21877.1-76 |
||
14.14 Determination of lead content |
SIS 15027.7-77 sp.1, 3 SSUSIS 1652.2:2009 sp.1, 6 SIS 21877.3-76 sp.1, 2 |
||
14.15 Determination of berylliumcontent |
SIS 15027.13-77 sp.1-4 |
||
14.16 Determination of silver content |
SIS 15027.16-86 p.3 |
||
14.17 Determination of magnesium content |
SIS 3221-85 sp.1-3, 5 SIS 11739.11-98sp.1-4 |
||
14.18 Determination of zinccontent |
SIS 3221-85 sp.1-3, 5 SIS 11739.24-98sp.1-4 |
The list of persons authorized to right to approve test reports
№ п/п |
Surname, name, patronymic |
Position |
Note |
1 |
Karpenko Vladimir Vladislavovich |
Lead research fellow, Test center director |
|
2 |
Kovalev Alexander Efimovich |
Department head |
In absence of Center Director |
3 |
Petrushev Konstantin Vladimirovich |
Department head |
In absence of Center Director |